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Know About Different Strategies of Cost Reduction in Zinc Die Casting

In zinc die casting cost reduction is an activity that shall be always executed without affecting the quality and functionality of the component that is produced. Cost reduction strategies is one such activity that aim to increase productivity, to diminish scrap rate and to simplify productive processes, as well as the choices of materials and processing.

Strategies of cost reduction in zinc die casting

In different ways you can implement the cost reduction in zinc die casting. Compared to other metals zinc is a versatile metal that when manufactured with the right technologies, allows saving not only in absolute terms, because it allows the die caster to save raw material that are required in the process ,the time and the energy.

It is possible to implement cost reduction in the production of die-casts by the following given tips:

• By optimizing the productive process
• Through co-design methods designing processes and components together with the customer
• Instead of other metals choosing zinc or other metal alloys

It is also important to choose the right die caster when it comes to save during die casting process. In case you want to learn more on the matter you can read how companies can save while selecting the die caster.

Compared to other metals, Zinc alloys usually employed in the die casting process by Zinc Die Casting Manufacturer have some properties that make them competitive. What allows the reduction of costs related to productive processes and to the subsequent stages, such as, for example, those of disposal and recycling are these chemical-physical properties.

Chemical-physical qualities and properties

Different zinc alloys are employed in the die casting process. Alloy 2, 3 and 5 are the most common of those alloys, and depending on their chemical-physical properties they are chosen for the production of different components. In fact, the alloys have different characteristics according to the percentage and the relative values of the metals that are contained in them and this particular thing make them appropriate to make use of various products types.

For example, in case the component is a safety product then that alloy needs to be chosen which guarantees the greatest resistance to wear, yield strength, corrosion, pressure and dimensional accuracy. Zamak should be preferred in case of a technical component, for which it is often important to achieve details and thin ribs and it will be the most fluid. Finally, for aesthetical products if subject to subsequent processing and finishing, are to be preferred then Zamak alloys able to ensure the best surface quality and the best performance.

Therefore in order to choose the most suitable for the production of a specific component it is very important to know the chemical-physical characteristics of the different zinc alloys. In fact only by this way, it is possible to make a winning choice and obtain, with reduced scrap rates, quality die casts that need a reduced number of finishing and further processing.

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